Henan Baixin Machinery Equipment Co., Ltd.
Baixin has 17 years of experience in customized solutions for potato processing lines. Since its establishment, Baixin has been committed to providing the best potato processing solutions to users around the world. We provide one-stop turn-key project and make different solutions for different demands.
1. We are a professional manufacture to produce french fries making machines, potato chips making machines.
2.Process capacity including input capacity and output capacity and Process flow can be customized according to your need.
3.About plant scale, we can do full automatic line (finished capacity 100kg/h to 2000kg/h), it can improve production efficiency and save manpower, it is very suitable for the factory and business with a certain scale and starting business.
4.Small scale semi-automatic production line(finished capacity 30kg/h to 300kg/h) and its scale is not so big like full automatic line and ask less manpower, its cost is lower than full automatic line, its production method is very flexible, and suitable for a small-scale business or a company that has just begun to enter the industry.
5.All equipment in the production line is made of 304 stainless steel.
6.Heating method: Electric heating, Gas heating or Electricity heating and gas heating both in one.
7.The size of French fries and the thickness of potato chips are adjusted.
8.We can design floor plan of complete line you need depending on your area’ s size.
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Single Machine Function of Potato Chip Production Line |
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No. |
Name | Function |
Features |
| 1 | Storage Slio | Store production raw materials largely and adjust production rhythm. |
1: Ensure production continuity and stabilize production process. 2: Carbon steel material is strong and durable/all stainless steel material. |
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2 |
Drum Cleaning Machine | Remove soils from the surface of the potatoes largely firstly. |
1: Highly efficient cleaning, allowing the potatoes to be rinsed and brushed by sufficient water flow in a short period of time, effectively removing a large amount of soil. 2: Reduce labor cost, good cleaning quality,improve the overall quality of the product. 3: Protect the subsequent equipment, prevent the soil from entering the peeler, cutter and other subsequent equipment. |
| 3 | Sorting Machine | Used to sorting the raw potato in different levels.
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1: Conveying speed adjustable. 2: Frequency converter in Siemens brand 3: Motor in Siemens beide brand 4: Electric component in CHNT brand. 5: Stainless steel 304 thickness 2mm |
| 4 | Half Cutting Machine | Used to cut the big potato in two pieces.
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1: Conveying speed adjustable. 2: Frequency converter in Siemens brand 3: Motor in Siemens beide brand 4: Electric component in CHNT brand. 5: Blade use Japan brand |
| 5 | PVC Elevator | Used to transport potatoes to next machine.
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1: The speed can be adjusted. 2: Motor in Siemens beide brand 3: Electric component in CHNT brand. 4: Speed is adjustable by frequency control. |
| 6 | Sinking
Stone Elevator |
Remove stones, dirt clods and other impurities from the raw potato.
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1: Effectively separate impurities to ensure that the potatoes entering the subsequent processing links do not contain heavy impurities that may damage the equipment, such as stones and soil, to ensure the normal operation of the equipment and product quality. 2: Unique slope design is convenient for rapid sedimentation and collection and cleaning of impurities. 3: Siemens frequency converter, speed adjustable. 4: There is a spray device on the top for secondary cleaning of raw materials. |
| 7 | Screw Peeling and Washing Machine | The screw and rollers effectively remove the potato skin during the rotation process, and use the flushing effect of water to clean the potatoes. |
1: We use high quality emery roller,even old potatoes that are hard to peel can be peeled well. 2: Emery roller is not easy to lose sand and has a long service life. 3: Spraying system to clean the potatoes. 4: Spiral design to make sure automatic discharging. 5: The discharge speed can be adjusted. 6: The whole machine is made of 304 stainless steel. 7: Frequency conversion start-up ensures long-term stable use of the equipment. 8: Equipped with water tank and filter to prevent impurities from entering the workshop drainage pipe and causing blockage. |
| 8 | Picking Line |
Unqualified potatoes are manually picked out and transported to the next process.
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1: Siemens frequency converter, mesh belt speed is adjustable. 2: Siemens motor, Schneider electrical components. 3: Belt material can be customized. |
| 9 |
Potato Chips Cutting Machine |
Precisely cut potatoes into chips of uniform thickness according to the preset thickness.
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1: Cutting surface is smooth without damage. 2: The whole machine is made of 304 stainless steel, High speed stainless steel blades, hygienic and easy to clean. 3: The cutting tool uses European imported materials, strong stability and long service life. |
| 10 | Drum Cleaning Machine | Remove starch from potatoes
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1: Efficient cleaning, the potato chips fall directly into the drum rinser, and the potato chips are rolled by flipping and cleaning, which is convenient for completely removing the starch in the potato chips and preventing the potato chips from sticking. 2: Reduce labor costs, improve cleaning quality, and improve the overall quality of the product. |
| 11 | Bubble Washing Machine |
Through the bubbles agitation, the potato chips can be rolled in the cleaning pool, impurities on the fries are remvoed effectively, keeping the chips and preventing the fries from sticking.
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1: Remove the starch from the potato chips. 2: Strong water flow, bubble impact.With belt lifting device for easy clean the bottom of tank. 3: High pressure spraying system. With water circulation system to save water, and with water filter tank to collect the starch. 4: Wash off potato starch, air pump will create water bubbles, chips will be rolled over by the force of water bubbles, so it can completely clean the potato starch, and there is spray system in the outlet to rinse the french fries again. 5: The lifting device is equipped with a safety bar that makes the cleaning process more safer. |
| 12 | Blanching Machine |
After the potato is cut into chips the polyphenol oxidase (PPO) and peroxidase (POD) inside will quickly trigger a browning reaction (oxidative discoloration). Primary blanching quickly inactivates these enzymes through high temperature (usually 70-85°C) to prevent the French fries from turning black during subsequent processing and storage. The blanching water can wash away the free starch on the surface of the potato chips, reducing the uneven color or oil deterioration caused by starch coking during frying. At the same time, the surface of the potato chips is slightly gelatinized, providing a uniform texture foundation for subsequent drying and frying. |
1: It can effectively protect original vivid color of the potato chips. It can kill a large number of microorganisms and extend the shelf life effectively. 2: You can add additives during blanching process. 3: The parameters are adjusted precisely, and the blanching temperature, time and other parameters can be easily controlled. 4: Heraeus German brand temperature sensor. 5: With belt lifting device for easy clean the bottom of tank. 6: The thickness of the insulation layer is 70-100mm, and the rock wool material can prevent heat loss effectively. 7: Siemens PLC, Siemens motor, Schneider electrical components. |
| 13 | Vibration Dewatering Machine | Can remove chips surface moisture quickly. It reduce the potato chips moisture content in a short period of time by using the principle of vibration. |
1: ESTA brand vibration bracket imported from Turkey. 2: Using 4mm patterned stainless steel plate.The machine is stable and durable and avoid fries sticking. |
| 14 | Air Drying Machine | Remove surface water of chips quickly.
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1: Remove surface water of chips quickly.Using high-speed and strong airflow to blow away water droplets on the surface of chips like a wind knife and reduce the moisture content of chips effectively. 2: Air dry evenly with a multi-layer flip mesh belt design, so that every side of the chips can be blown by the wind. 3: There is a water tray at the bottom to collect water. 4: The height of the fan can be adjusted. |
| 15 | Hot Air Dryer Machine |
Use hot air to remove chips surface moisture quickly, making the chips surface dry.
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1: The multi-layer mesh belt design can remove fries surface moisture quickly, reduce the chips moisture content and improve frying efficiency. 2: Improve the taste, change the chips internal structure and make the texture of chips more crispy. 3: The shape of chips is more stable and not easy to deform, reducing the stickiness between the chips. 4: The drying temperature can be adjusted, and the drying heat source can be selected from electricity or gas. |
| 16 | Continuous Frying Machine |
The fryer can fry the potato chips quickly in high temperature 160-180℃ cooking oil for 3-5mins, giving the potato chips the ideal taste and temperature.
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1: With automatic frying, exhausting system, hoist lifting system, heating system, temperature control system etc. 2: Double mesh belt transmission to avoid the fries floating. 3: With an oil storage tank, oil tank is used to store the oil after working for cleaning the frying machine. It can pump oil back to the oil tank from fryer. It also can automatic fill the oil to fryer during frying. 4: For the chains lifting system, it is with brake device which will stop the lifting or down when the electricity is power off suddenly. 5: Lampblack exhausting system exhaust cover is made of 2 mm stainless steel SUS304 2B. Two fume Exhaust pipes, made of 304 stainless steel. Axial flow fan installed on the end of each exhaust 6: Automatic residue scraping system “L” type sediment scraping belt installed on the bottom of the pot body . 7: Control System PLC in Siemens. 8: Speed is adjustable by frequency control. 9: oil filter function:When the equipment is working, the oil inside the frying machine first enters the coarse filter under the action of internal and external pressure difference, and then enters the fine filter through the circulation pump. Under the action of fine filter paper, the ultrafine particles and impurities in the oil are filtered out. The oil flowing out from the oil outlet meets the requirements and is connected to the frying machine through pipelines to complete. 10: Equipped with safety alarm equipment and carbon dioxide fire extinguisher tank. 11: Parameters are precisely adjusted to easily control frying temperature, time and other parameters。 12: German brand Heraeus temperature sensor. 13: The thickness of the insulation layer is 70-100mm, and the rock wool material can effectively prevent heat loss. 14: Siemens PLC, Siemens motor, Schneider electric components. |
| 17 | Vacuum Oil Filter |
Efficiently filter impurities to ensure the purity of oil and increase oil service life.
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1: The vacuum oil filter has a high filtration accuracy. It uses a multi-layer filtration system to effectively remove tiny impurity particles. 2: Prevent oil oxidation and extend oil service life. 3: Simple operation, high stability, meet the requirements of environmental protection and energy saving. |
| 18 | Add Oil Machine | Pre-heat the fresh oil and add it into fryer when needed. | The built-in heating tube has a preheating function. |
| 19 | Vibration Deoiling Machine |
Can remove chips surface oil quickly. It reduce the chips moisture content in a short period of time by using the principle of vibration. |
1:ESTA brand vibration bracket imported from Turkey. 2:4mm patterned stainless steel plate, the equipment is stable and durable, preventing French fries from sticking. |
| 20 | Air Drying Machine | Quickly remove oil from the surface of potato chips. |
1:Remove surface oil of fries quickly.Using high-speed and strong airflow to blow away oil droplets on the surface of fries like a wind knife and reduce the oil content of fries effectively. 2: Air dry evenly with a multi-layer flip mesh belt design, so that every side of the fries can be blown by the wind. 3:There is a water tray at the bottom to collect oil. 4: The height of the fan can be adjusted. |
| 21 | Continuous Seasoning Machine | Spread the seasoning evenly over each potato chip |
1. Good uniformity: Through the precise seasoning delivery system and efficient stirring device, the seasoning can be evenly distributed on the product. 2. With spice tank, the flow of spice adjustable., diverse flavors, compatible with a variety of seasonings, You can add additives any you want even liquid such as oil, water etc. 3. Hygienic and safe, its sealed structural design and food-grade contact parts effectively prevent the seasoning and product from being contaminated. 4: Stable quality, unique design structure, to ensure that the integrity of the potato chips is not destroyed during the tumbling process. 5. Seasoning time and speed can be adjusted. |
| 22 | SUS Diverter |
Diverter materials to the next equipment.
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1:Transport potatoes to the next equipment separately. 2:With invertor motor and speed can be adjusted. 3:Food grade PVC material. |
| 23 | Potato Chips Slio |
Store production raw materials largely and adjust production rhythm.
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1:It can ensure the continuous production and stabilize the production process. 2:Carbon-steel material, strong and durable. Can also use stainless steel. |
| 24 | Automatic Weighting Packing Machine |
Packaging machines can package potato chips according to preset weight or quantity.
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1:Precise quantitative packaging, small error range, and adjustable packaging weight. 2:Various packaging forms: Various packaging forms can be realized, such as the common three-side seal, four-side seal, back seal, etc. 3:Can adapt to different packaging materials, such as plastic film, aluminum foil bag, etc. 4:High degree of automation, can automatically complete a series of packaging operations such as feeding, metering, packaging, sealing, etc., reducing manual labor. 5:Including Z-type loader, combined weighing head, 304 stainless steel platform, back sealing host, coding machine, discharge elevator, etc. 6:Servo motor + PLC automatic control system. 7:Can be equipped with nitrogen filling device. |
| 25 | Metal Detector | Automatic adjust the chips in bag. |
1:Motor in Siemens beide brand 2:Electric component in CHNT brand. 3:Stainless steel 304 thickness 2mm |
| 26 | Material Sorting Tray | Automatic adjust the chips in bag. |
1:Motor in Siemens beide brand 2:Electric component in CHNT brand. 3:Stainless steel 304 thickness 2mm |
| 27 | Box Sealing Machine | Automatic sealing box,save labor working. |
1:Electric component in CHNT brand. 2:Stainless steel 304 thickness 2mm |
| 28 | Platforms | Checking and maintaining the machines |
1. Stainless steel 304 thickness 2-5mm 2. Frame use in stainless steel tube in 80*40*3/60*60*2/50*50*2mm |
| 50kg/h Potato Chips Line List (Heat Source: Electricity) | ||||
| No. | Name | Size(mm) | Power（Kw） | Qty(Set) |
| 1 | Sinking Stone Elevator | 2500*800*1600mm | 1.5 | 1 |
| 2 | Screw Peeling and Washing Machine | 2800*850*1450mm | 3.37 | 1 |
| 3 | Picking Line | 3000*800*900mm | 0.75 | 1 |
| 4 | Chips Slicing Machine | 710*660*1085mm | 0.75 | 1 |
| 5 | Water Bucket Elevator | 2500*800*1600mm | 0.75 | 1 |
| 6 | Blanching Machine | 4000*1000*2300mm | 80 | 1 |
| 7 | Vibration Dewatering Machine | 1800*1000*1300mm | 0.36 | 1 |
| 8 | Air Drying Machine | 4000*1000*2300mm | 7.5 | 1 |
| 9 | SUS Elevator | 2000*700*1600mm | 0.75 | 1 |
| 10 | Continuous Frying Machine | 4000*1000*2300mm | 120 | 1 |
| 11 | Vacuum Oil Filter | 600*600*1000mm | 2.2 | 1 |
| 12 | Add Oil Machine | 600*600*1900mm | 6 | 1 |
| 13 | Vibration Deoiling Machine | 1800*1000*1300mm | 0.36 | 1 |
| 14 | Air Drying Machine | 4000*1000*2300mm | 3.7 | 1 |
| 15 | SUS Elevator | 2000*700*1600mm | 0.75 | 1 |
| 16 | Seasoning Machine | 1500*800*1600mm | 1.5 | 1 |
| 17 | SUS Elevator | 2000*700*1600mm | 0.75 | 1 |
| 18 | Automatic Weighing Packing Machine | 3500*2700*4200mm | 6 | 1 |
| 19 | Metal Detector | 2300*1200*1300mm | 0.22 | 1 |
| Total | 237.21 | 19 | ||
| Can be customized according to client requirements. | ||||
BAIXIN is engaged in a wide range of food machinery business, we provide the best quality machines and solutions to global users, including food processing machinery such as fruit and vegetable washing machines, fruit and vegetable cutting machines, dryers, quick freezers, packaging machines, snack fryers and production lines . We provide not only professional machines and services, but also the right solution for your business. For the benefit of our customers, we baixin people research and sell machines according to users’ habits and preferences. We continuously improve our service levels, listen to our customers, and provide upgraded machines and solutions according to the market.
