Henan Baixin Machinery Equipment Co., Ltd.
Baixin has 17 years of experience in customized solutions for potato processing lines. Since its establishment, Baixin has been committed to providing the best potato processing solutions to users around the world. We provide one-stop turn-key project and make different solutions for different demands.
1. We are a professional manufacture to produce french fries making machines, potato chips making machines.
2.Process capacity including input capacity and output capacity and Process flow can be customized according to your need.
3.About plant scale, we can do full automatic line (finished capacity 100kg/h to 2000kg/h), it can improve production efficiency and save manpower, it is very suitable for the factory and business with a certain scale and starting business.
4.Small scale semi-automatic production line(finished capacity 30kg/h to 300kg/h) and its scale is not so big like full automatic line and ask less manpower, its cost is lower than full automatic line, its production method is very flexible, and suitable for a small-scale business or a company that has just begun to enter the industry.
5.All equipment in the production line is made of 304 stainless steel.
6.Heating method: Electric heating, Gas heating or Electricity heating and gas heating both in one.
7.The size of French fries and the thickness of potato chips are adjusted.
8.We can design floor plan of complete line you need depending on your area’ s size.
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Single Machine Function of Frozen French Fries Production Line |
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| No. | Name | Function |
Features |
| 1 | Sinking Stone Elevator | Remove stones, dirt clods and other impurities from the raw potato. |
1) Effectively separate impurities to ensure that the potatoes entering the subsequent processing links do not contain heavy impurities that may damage the equipment, such as stones and soil, to ensure the normal operation of the equipment and product quality. 2) Unique slope design is convenient for rapid sedimentation and collection and cleaning of impurities. 3) Siemens frequency converter, speed adjustable. 4) There is a spray device on the top for secondary cleaning of raw materials. |
| 2 | Screw Peeling and Washing Machine | The screw and rollers effectively remove the potato skin during the rotation process, and use the flushing effect of water to clean the potatoes. |
1) We use high quality emery roller,even old potatoes that are hard to peel can be peeled well. 2) Emery roller is not easy to lose sand and has a long service life. 3) Spraying system to clean the potatoes. 4) Spiral design to make sure automatic discharging. 5) The discharge speed can be adjusted. 6) The whole machine is made of 304 stainless steel. 7) Frequency conversion start-up ensures long-term stable use of the equipment. 8) Equipped with water tank and filter to prevent impurities from entering the workshop drainage pipe and causing blockage. |
| 3 | Picking Line | Unqualified potatoes are manually picked out and transported to the next process. |
1) Siemens frequency converter, mesh belt speed is adjustable. 2) Siemens motor, Schneider electrical components. 3) Belt material can be customized. |
| 4 | Water Bucket Elevator | Wash and remove the starch on the surface of potatoes, and transport the potatoes to the next process. |
1) Wash and remove the starch on the surface of potatoes, reduce the contact between potatoes and air, and prevent oxidation and blackening. 2) Unique slope design is convenient for rapid sedimentation and collection and cleaning of starch. 3) Siemens frequency converter, adjustable speed. 4) There is a spray device on the top for secondary cleaning of raw materials. |
| 5 | French Fries Cutting Machine | Cut the peeled potatoes into fries shapes according to the preset size specifications. |
1) The strips’ size such as 7*7mm, 8*8mm, 9*9mm,10*10mm and customized made can be changed by adjusting the blade. 2) Cutting surface is smooth without damage. 3) The whole machine is made of 304 stainless steel, sanitary and easy to clean. 4) The blade is made of Japanese 440C steel, which has strong stability and long service life. |
| 6 | Sliver Removing Machine | Automatically remove the small or thin pieces strips，further cleaning strips. |
1) Remove the unqualified and thin fries. 2) High efficiency and stability, high working efficiency. It can process a large number of fries in a short time. Screening and cleaning functions can be performed at the same time. 3) The bottom is equipped with a receiving tray to collect waste. 4) The standard size of the gap between the rollers is 4mm, and customization is accepted. |
| 7 | Bubble Washing Machine | Through the bubbles agitation, the fries can be rolled in the cleaning pool, impurities on the fries are removed effectively, keeping the fries clean and preventing the fries from sticking. |
1) Remove the starch from the potato strips. 2) Strong water flow, bubble impact.With belt lifting device for easy clean the bottom of tank. 3) High pressure spraying system. With water circulation system to save water, and with water filter tank to collect the starch. 4) Wash off potato starch, air pump will create water bubbles, french fries will be rolled over by the force of water bubbles, so it can completely clean the potato starch, and there is spray system in the outlet to rinse the french fries again. 5) The lifting device is equipped with a safety bar that makes the cleaning process more safer. |
| 8 | Blanching Machine | By high temperature treatment, the enzymes in the fries are inactivated which prevent the fries from changing color during subsequent processing and storage. The internal cell structure of the fries is changed which makes the fries more crispier and tastier. |
1) It can effectively protect original vivid color of the potato strips/potato chip. It can kill a large number of microorganisms and extend the shelf life effectively. 2) You can add additives during blanching process. 3) The parameters are adjusted precisely, and the blanching temperature, time and other parameters can be easily controlled. 4) Heraeus German brand temperature sensor. 5) With belt lifting device for easy clean the bottom of tank. 6) The thickness of the insulation layer is 70-100mm, and the rock wool material can prevent heat loss effectively. 7) Siemens PLC, Siemens motor, Schneider electrical components. |
| 9 | Water Cooling Machine | Put the fries into cold water to cool down quickly, change internal physical structure of fries and adjust taste. |
1) Strong water flow, with belt lifting device for easy clean the bottom of tank. 2) With water circulation system to save water. 3) Retain nutrients: Rapid cooling can reduce the loss of nutrients. 4) Maintain color and texture:It can prevent fries from changing color effectively, maintain the texture of fries, avoid excessive softening, and ensure good taste. |
| 10 | Air Drying Machine | Remove surface water of fries quickly. |
1) Remove surface water of fries quickly.Using high-speed and strong airflow to blow away water droplets on the surface of fries like a wind knife and reduce the moisture content of fries effectively. 2) Air dry evenly with a multi-layer flip mesh belt design, so that every side of the fries can be blown by the wind. 3) There is a water tray at the bottom to collect water. 4) The height of the fan can be adjusted. |
| 11 | SUS Elevator | For elevating and conveying the fries into next machine. |
1) 304 stainless steel. 2) With elevator motor and speed can be adjusted. |
| 12 | Hot Air Dryer Machine | Use hot air to remove fries surface moisture quickly, making the fries surface dry. |
1) The multi-layer mesh belt design can remove fries surface moisture quickly, reduce the fries moisture content and improve frying efficiency. 2) Improve the taste, change the fries internal structure and make the texture of fries more crispy. 3) The shape of fries is more stable and not easy to deform, reducing the stickiness between the fries. 4) The drying temperature can be adjusted. |
| 13 | Continuous Frying Machine | The fryer can fry the french fries quickly in high temperature 160-180℃ cooking oil for 30-40s, giving the french fries the ideal taste and texture. |
1) With automatic frying, exhausting system, hoist lifting system, heating system, oil filling system, temperature control system etc. 2) Double mesh belt transmission to avoid the fries floating. 3) With an oil storage tank, oil tank is used to store the oil after working for cleaning the frying machine. It can pump oil back to the oil tank from fryer, also automatic fill the oil to fryer during frying. 4) For the chains lifting system, it is with brake device which will stop the lifting or down when the electricity is power off suddenly. 5) Lampblack exhausting system Exhaust cover is made of 2 mm stainless steel SUS304 2B . Two fume Exhaust pipes , made of 304 stainless steel. Axial flow fan installed on the end of each exhaust 6) Automatic residue scraping system “L” type sediment scraping belt installed on the bottom of the pot body . 7) Control System PLC in Siemens. 8) Speed is adjustable by frequency control. 9) oil filter function :When the equipment is working, the oil inside the frying machine first enters the coarse filter under the action of internal and external pressure difference, and then enters the fine filter through the circulation pump. Under the action of fine filter paper, the ultrafine particles and impurities in the oil are filtered out. The oil flowing out from the oil outlet meets the requirements and is connected to the frying machine through pipelines to complete. 10) Equipped with safety alarm equipment and carbon dioxide fire extinguisher tank. 11) Parameters are precisely adjusted to easily control frying temperature, time and other parameters。 12) German brand Heraeus temperature sensor. 13) The thickness of the insulation layer is 70-100mm, and the rock wool material can effectively prevent heat loss. 14) Siemens PLC, Siemens motor, Schneider electric components. |
| 14 | Vacuum Oil Filter | Efficiently filter impurities to ensure the purity of oil and increase oil service life. |
1) The vacuum oil filter has a high filtration accuracy. It uses a multi-layer filtration system to effectively remove tiny impurity particles. 2) Prevent oil oxidation and extend oil service life. 3) Simple operation, high stability, meet the requirements of environmental protection and energy saving. |
| 15 | Add Oil Machine | Pre-heat the fresh oil and add it into fryer when needed. | The built-in heating tube has a preheating function. |
| 16 | Vibration Deoiling Machine | Can remove fries surface oil quickly. It reduce the fries moisture content in a short period of time by using the principle of vibration. |
1) ESTA brand vibration bracket imported from Turkey. 2) 4mm patterned stainless steel plate, the equipment is stable and durable, preventing French fries from sticking. |
| 17 | Air Drying Machine | Quickly remove oil from the surface of french fries. |
1) Remove surface oil of fries quickly. Using high-speed and strong airflow to blow away oil droplets on the surface of fries like a wind knife and reduce the oil content of fries effectively. 2) Air dry evenly with a multi-layer flip mesh belt design, so that every side of the fries can be blown by the wind. 3) There is a water tray at the bottom to collect oil. 4) The height of the fan can be adjusted. |
| 18 | Pre-cooling Machine | Rapid cooling prevents the fries from being overcooked because of long-time under high temperatures, maintaining their ideal taste and color. |
1) The quality of French fries is guaranteed. The pre-cooling machine can quickly cool the French fries, prevent excessive loss of moisture inside the French fries, prevent the French fries from becoming dry and hard, maintain the ideal color of the French fries, and retain the nutritional value of the french fries. 2) Speed up the production process: The pre-cooling machine can quickly reduce the temperature of the French fries to a level suitable for the next process, improving the quick freezing efficiency. 3) The equipment is stable and durable, the pre-cooling machine has a simple structure and stable component performance. The Bitzer compressor brand is used, which has reliable quality, long service life and low probability of failure. 4) 100-150mm polyurethane insulation board, good insulation effect. |
| 19 | Freezing Machine | Based on fluidization technology, the fan forms a high-speed airflow through the cold air. When the airflow passes through the French fries from bottom to top, the French fries are blown up by the airflow and present a state similar to boiling liquid, that is, fluidization. In this state, the French fries are fully in contact with the cold air and are quickly frozen. |
1) Fast freezing speed: French fries have a large contact area with cold air in the fluidized state and the contact is sufficient, so the heat transfer is fast. French fries can be quickly cooled to below -18℃ in this quick freezer within 5-15 minutes. 2) Good quick freezing uniformity: High-speed airflow makes the French fries roll and fly continuously, ensuring that all sides of each French fries can be evenly exposed to the cold air. This makes the freezing degree of the whole batch of French fries similar, ensuring the stability of the quality of the french fries. 3) Includes fan and duct system, refrigeration system, conveyor belt and screen. 4) Use Bitzer compressor, reliable quality, long service life and low failure probability. 5) 100-150mm polyurethane insulation board, good insulation effect. 6) Rapid freezing preserves the taste and nutrition of French fries. 7) IQF quick-frozen French fries are regular in shape, independent of each other, and non-sticky, making them easy to package and store, and good for further processing or sales. 8) Prolong the storage time of French fries after quick freezing. 9) Small floor space, continuous production, high quick freezing efficiency. |
| 20 | Automatic weighting packing machine | French fries packaging machines can package French fries according to preset weight or quantity. |
1) Precise quantitative packaging, small error range, and adjustable packaging weight. 2) Various packaging forms: Various packaging forms can be realized, such as the common three-side seal, four-side seal, back seal, etc. 3) Can adapt to different packaging materials, such as plastic film, aluminum foil bag, etc. 4) High degree of automation, can automatically complete a series of packaging operations such as feeding, metering, packaging, sealing, etc., reducing manual labor. 5) Including Z-type loader, combined weighing head, 304 stainless steel platform, back sealing host, coding machine, discharge elevator, etc. 6) Servo motor + PLC automatic control system. 7) Can be equipped with nitrogen filling device. |
| 21 | Metal Detector | Automatic check if the bags have metal. |
1) Stainless steel 304 in 2mm. 2) PLC controller panel in China brand. |
| 22 | Material Sorting Tray | Automatic adjust the fries in bag. |
1) Motor in Siemens beide brand. 2) Stainless steel 304 thickness 2mm |
| 23 | Box Sealing Machine | Automatic sealing box ,save labor working. |
1) Motor in Siemens beide brand 2) Stainless steel 304 thickness 2mm |
| 24 | Platform |
Checking and maintaining the machines Made on site |
1) Stainless steel 304 thickness 2-5mm 2) Frame use in stainless steel tube in 80*40*3/60*60*2/50*50*2mm |
| 1000kg/h Frozen French Fries Line List (Heat Source: Gas) | ||||
| No. | Name | Size(mm) | Power（kw） | Qty(set) |
| 1. | Sinking Stone Elevator | 3500*800*1600mm | 2.25 | 1 |
| 2. | Screw Peeling and Washing Machine | 3400*950*1450mm | 4.37 | 2 |
| 3. | Picking Line | 5000*800*900mm | 0.75 | 1 |
| 4. | Water Bucket Elevator | 2500*800*1600mm | 1.5 | 1 |
| 5. | French Fries Cutting Machine | 1100*800*1250mm | 4 | 1 |
| 6. | Water Bucket Elevator | 2500*800*1600mm | 1.5 | 1 |
| 7. | Sliver Removing Machine | 2400*1400*1300mm | 2.2 | 1 |
| 8. | Bubble Washing Machine | 6000*1200*1600mm | 6 | 1 |
| 9. | Blanching Machine—gas | 7000*1800*1600mm | 3 | 1 |
| 10. | Water Cooling Machine | 5000*1200*1600mm | 6 | 1 |
| 11. | Air Drying Machine | 6000*1400*1600mm | 13.5 | 1 |
| 12. | SUS Elevator | 3000*1200*1600mm | 1.5 | 1 |
| 13. | Hot Air Dryer Machine—gas | 6000*1400*1600mm | 9 | 1 |
| 14. | SUS Elevator | 3000*1200*1600mm | 1.5 | 1 |
| 15. | Continuous Frying Machine—gas | 8000*1800*2200mm | 9 | 1 |
| 16. | Vacuum Oil Filter | 600*1000mm | 2.2 | 1 |
| 17. | Add Oil Machine | 600*600*1900mm | 6 | 1 |
| 18. | Vibration Deoiling Machine | 1800*1400*1300mm | 0.36 | 1 |
| 19. | Air Drying Machine | 6000*1400*1600mm | 13.5 | 1 |
| 20. | SUS Elevator | 3000*1200*1600mm | 1.5 | 1 |
| 21. | Pre-cooling Machine | 6000*1800*2000mm | 22.5 | 1 |
| 22. | SUS Elevator | 3000*1200*1600mm | 1.5 | 1 |
| 23. | Individual Quick Freezing Machine | 14800*4000*4000mm | 175 | 1 |
| 24. | SUS Elevator | 3000*1000*1600mm | 1.5 | 1 |
| 25. | Automatic Weighing Packing Machine | 4800*3200*4500mm | 6 | 1 |
| 26. | Metal Detector | 2300*1200*1300mm | 0.22 | 1 |
| 27. | Material Sorting Tray | D1200 | 0.75 | 1 |
| 28. | Box Sealing Machine | 1770*850*1500mm | 0.75 | 1 |
| 29. | Platforms | 1 | ||
| Total | 302.22kw | |||
| Can be customized according to client requirements. | ||||
BAIXIN is engaged in a wide range of food machinery business, we provide the best quality machines and solutions to global users, including food processing machinery such as fruit and vegetable washing machines, fruit and vegetable cutting machines, dryers, quick freezers, packaging machines, snack fryers and production lines . We provide not only professional machines and services, but also the right solution for your business. For the benefit of our customers, we baixin people research and sell machines according to users’ habits and preferences. We continuously improve our service levels, listen to our customers, and provide upgraded machines and solutions according to the market.
