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1000kg/h Banana Chips Production Line

Heat Source:
Electric/Gas/Diesel (Customizable)
Power:
130-2530KW (Depending On The Heat Source)
Packaging Weight:
10-50g,50-80g,80-150g, etc
Fuel Consumption :
200L/H
Floor Space Required:
1000㎡(Can be customized to fit the factory layout)
Workers Needed:
8-10 People
Warranty:
1 Years
Installation Method:
On-site Installation/Remote Guidance
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Production Introduction

Baixin has 17 years of experience in customized solutions for potato processing lines. Since its establishment, Baixin has been committed to providing the best potato processing solutions to users around the world. We provide one-stop turn-key project and make different solutions for different demands.
1. We are a professional manufacture to produce french fries making machines, potato chips making machines.
2.Process capacity including input capacity and output capacity and Process flow can be customized according to your need.
3.About plant scale, we can do full automatic line (finished capacity 100kg/h to 2000kg/h), it can improve production efficiency and save manpower, it is very suitable for the factory and business with a certain scale and starting business.
4.Small scale semi-automatic production line(finished capacity 30kg/h to 300kg/h) and its scale is not so big like full automatic line and ask less manpower, its cost is lower than full automatic line, its production method is very flexible, and suitable for a small-scale business or a company that has just begun to enter the industry.
5.All equipment in the production line is made of 304 stainless steel.
6.Heating method: Electric heating, Gas heating or Electricity heating and gas heating both in one.
7.The size of French fries and the thickness of potato chips are adjusted.
8.We can design floor plan of complete line you need depending on your area’ s size.

Single Machine Function of Banana Chips Production Line

No.

Name Function

Feature

1 Slicing machine Slicing the peeled plantains uniformly. 1: Uniformly slicing.
2:Thickness adjustable.3:Multi-functional, can cut different dimensions of material (plantain, cassava, yam, radish, chili, tomato, plantain, onion etc.)
2 SUS Elevator For elevating and conveying the chips into next machine. 1: 304 stainless steel.
2: With invertor motor and speed can be adjusted.
3 Continuous Frying Machine The fryer can fry the plantain chips quickly in high temperature 160-180℃ cooking oil for 3-5 minutes, giving the plantain chips the ideal taste and texture.

 

1: With automatic frying, exhausting system, hoist lifting system, heating system, oil filling system, temperature control system etc.

2: Double mesh belt transmission to avoid the plantain chips floating.

3: With an oil storage tank , Oil tank is used to store the oil after working for cleaning the frying machine. It can pump oil back to the oil tank from fryer. It also can automatic fill the oil to fryer during frying.

4: For the chains lifting system, it is with brake device which will stop the lifting or down when the electricity is power off suddenly.

5: Lampblack exhausting system Exhaust cover is made of 2 mm stainless steel SUS304 2B . Two fume Exhaust pipes , made of 304 stainless steel. Axial flow fan installed on the end of each exhaust

6: Automatic residue scraping system “L” type sediment scraping belt installed on the bottom of the pot body .

7: Control System PLC in Siemens.

8: Speed is adjustable by frequency control.

9: Oil filter function :When the equipment is working, the oil inside the frying machine first enters the coarse filter under the action of internal and external pressure difference, and then enters the fine filter through the circulation pump. Under the action of fine filter paper, the ultrafine particles and impurities in the oil are filtered out. The oil flowing out from the oil outlet meets the requirements and is connected to the frying machine through pipelines to complete.

10: Equipped with safety alarm equipment and carbon dioxide fire extinguisher tank.

11: Parameters are precisely adjusted to easily control frying temperature, time and other parameters。

12: German brand Heraeus temperature sensor.

13: The thickness of the insulation layer is 70-100mm, and the rock wool material can effectively prevent heat loss.

14: Siemens PLC, Siemens motor, Schneider electric components.

4 Vacuum Oil Filter Efficiently filter impurities to ensure the purity of oil and increase oil service life.

ss steel 304

1: The vacuum oil filter has a high filtration accuracy. It uses a multi-layer filtration system to effectively remove tiny impurity particles.
2: Prevent oil oxidation and extend oil service life.
3: Simple operation, high stability, meet the requirements of environmental protection and energy saving.
5 Add Oil Machine Pre-heat the fresh oil and add it into fryer when needed. The built-in heating tube has a preheating function.
6 Vibration Deoiling Machine Can remove chips surface oil quickly. It reduce the chips moisture content in a short period of time by using the principle of vibration. 1:ESTA brand vibration bracket imported from Turkey.

2:4mm patterned stainless steel plate, the equipment is stable and durable, preventing

French chips from sticking.

7 Air Drying Machine Quickly remove oil from the surface of plantain chips.

1: Remove surface oil of plantain chips quickly.

Using high-speed and strong airflow to blow away oil droplets on the surface of chips and

reduce the oil content of chips effectively.

2: Air dry evenly with flat mesh belt design.

3: There is a water tray at the bottom to collect oil.

4: The height of the fan can be adjusted.

8 Seasoning Machine Spread the seasoning evenly over each chip. 1:Good uniformity: The precise seasoning delivery system and efficient mixing device can ensure that the seasoning is evenly distributed on the product.

2:With spice tank: the flow of spice adjustable.Various flavors, compatible with a variety of seasonings.You can add additives any you want even liquid such as oil, water etc.

3:Health and safety: its sealed structure design and food-grade contact parts effectively prevent pollution of seasonings and products.

4:Stable quality and unique design structure ensure that the shape of the chips is not damaged during the rolling process.

5:Seasoning time and speed can be adjusted.

9 Diverter Conveyor Diverter materials to the next equipment.

 

1:Transport plantaines to the next equipment separately.
2:With invertor motor and speed can be adjusted.
3:Food grade PVC material.
10 SUS Storage Silo Store finished products in large quantities and adjust the production rhythm.. 1:It can ensure the continuous  production and stabilize the production process.
2:SUS steel material, strong and durable. Can also use stainless steel.
11 Automatic Weighing Packing Machine Plantain chips  packaging machines can package plantain chips  according to preset weight or quantity. 1:Precise quantitative packaging, small error range, and adjustable packaging weight.

2:Various packaging forms: Various packaging forms can be realized, such as the common three-side seal, four-side seal, back seal, etc.

3:Can adapt to different packaging materials, such as plastic film, aluminum foil bag, etc.

4:High degree of automation, can automatically complete a series of packaging operations such as feeding, metering, packaging, sealing, etc., reducing manual labor.

5:Including Z-type loader, combined weighing head, 304 stainless steel platform, back sealing host, coding machine, discharge elevator, etc.

6:Servo motor + PLC automatic control system.

7:Can be equipped with nitrogen filling device.

12 Metal Detector Automatic check if the bags have metal.

1:Japan brand ENC probe.

2:Stainless steel 304 in 2mm.

3:Japan food grade PVC belt.

4:PLC controller panel in China brand .

13 Material Sorting Tray Automatic adjust the chips in bag.

1:Motor in Siemens beide brand

2:Electric component in CHNT brand.

3:Stainless steel 304 thickness 2mm

14 Box Sealing Machine

Automatic sealing box ,save labor working.

1:Motor in Siemens beide brand

2:Electric component in CHNT brand.

3:Stainless steel 304 thickness 2mm

15 Platform

Checking and maintaining the machines

Made on site

1:Stainless steel 304 thickness 2-5mm

2:Frame use in stainless steel tube in 80*40*3/60*60*2/50*50*2mm

Technical Parameter
1000kg/h Banana Chips Line List (Heat Source: Gas)
No. Name Size Power(Kw) Qty(set)
1 Chips slicing machine 710*660*1085mm 0.75 6
2 SUS elevator 3000*1500*1700mm 0.75 1
3  SUS diverter conveyor 3000*1500*1700mm 0.75 2
4 Vibrating distributor 1800*1500*1300mm 0.36 4
5 Continuous frying machine–gas 12000*2100*2200mm 4 4
6 Vacuum oil filter D600 2.2 4
7 Add oil machine 600*600*1900mm 6 4
8 Vibration deoiling machine 1800*1000*1300mm 0.36 2
9 Air drying machine 12000*1500*1700mm 11.2 1
10 SUS elevator 2200*700*1500mm 0.75 1
11 Seasoning machine 4000*900*1600mm 2.2 1
12 SUS diverter conveyor 28000*800*1000mm 1.5 1
13 SUS storage silo 1000L 4
14 Automatic weighing packing machine 4500*2700*4200mm 6 8
15 Automatic carton sealing line 24000*1200*1600mm 11 1
16 Platforms 1
Total 132.36 45
Can be customized according to client requirements.
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Why Baixin is Trustworthy

BAIXIN is engaged in a wide range of food machinery business, we provide the best quality machines and solutions to global users, including food processing machinery such as fruit and vegetable washing machines, fruit and vegetable cutting machines, dryers, quick freezers, packaging machines, snack fryers and production lines . We provide not only professional machines and services, but also the right solution for your business. For the benefit of our customers, we baixin people research and sell machines according to users’ habits and preferences. We continuously improve our service levels, listen to our customers, and provide upgraded machines and solutions according to the market.

15 +
Source Factory(Years)
90 +
Export Country
3000 +
Cooperated Customers
100 +
Overseas Installation Experiences
Supplier Brand
Comprehensive Certification
After-sales Service
Install Details
Quality Inspection
Delivery
Warranty
Our company attaches great importance to installation. We have our own installation team. The number of installation personnel has grown from the initial 3 to a current team of 10, and we are still training more people.
After each installation site is completed, our after-sales department, technical department, production department and business department will organize special seminars to ensure that our after-sales service capabilities and equipment quality keep improving.
The majority of our equipment upgrades come from the installation site. This is the core aspect through which we ensure the equipment is up-to-date and employs the latest processing techniques.
After the equipment is delivered, we will provide a list of installation tools that need to be prepared on-site, a material list, and other necessary preparations.
Our installation team has installation experience in over 20 countries. Our company encourages business personnel to participate in the on-site installation together with the installation team, providing more professional and high-quality after-sales service.
During the on-site installation process, we will provide training services, including operation of the production line and daily maintenance.
01
During the production process and after the production is completed, the quality inspection department will conduct inspections according to the requirements of the quality inspection list.
02
After the individual machine is inspected and accepted, connect the power supply for testing to ensure normal operation.
03
The production staff and quality inspectors for each piece of equipment can be traced.
04
The entire production line was powered on for testing to ensure that it was operating normally.
The production department, the after-sales department and the business department will check the delivery list one by one to ensure that no details are missed.
Equipment container planning, providing the most optimal container arrangement plan to ensure the safety of equipment loading, with the minimum number of containers required.
Establish an order delivery group, and assign a specific person for each batch of goods. Conduct a re-count of the equipment.
During the shipping process, photos of each device and component are taken for record-keeping.
After the goods are dispatched, provide the customers with detailed and accurate packing information to make the receiving process as smooth as possible for them.
12 months
Seller warrants that the Equipment supplied shall be new and shall be free from defects in materials and workmanship for period of 12 months from the date of commissioning and handover of the complete working plant by Seller to Buyer the "Warranty Period"”).
7days
Seller's warranty covers the following:Defects in materials and workmanship of the Equipment.Any defective parts (due to defects in materials and workmanship during the warranty shall be repaired /replaced free of cost within 7days free of cost.
24h
During the operation of the production line, if any problems arise, we offer 24-hour online prompt responses.
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